A quick project

While waiting for a perfect color match for the Cooper, I took on what was going to be a quick turn around. All that was originally wanted was front fillet plates added to make the early style front end. Then he decided to replace the entire front panel. After the old panel was removed It was decided to replace the inner fender as both were toast and the radiator shroud was about to fall off.  I pointed out that the car was the wrong color and he then wanted a complete repaint and new cross-member installed.  So what started out as a week job turned into 5 weeks worth of work.  Here are some before, during, and after pictures.

More primer

After bodywork and block sanding the body was pulled apart again for primer. The interior panels were also body-worked and primed.  People often ask what sets my work apart, and I feel it is the extra effort to smooth out the interior and door jambs that others often miss.

Fitting bright work and welding holes

I met with the customer and he noted that a few holes in the RH inner fender were not needed, so they were welded up along with some in the rear parcel shelf. He also gave me the bright work for the front of the car to be fitted before paint. What seemed like a simple task of fitting the grill and trim, was hours of refitting to make each side match and appear uniform.

Let the body work begin

Now that the mountain of metal work is done it is time to being slinging Mud(plastic filler) and priming and sanding. Here are a few shots after the initial primer and guide-coat. The extra holes in the firewall have been welded up and smoothed out.

More than just Minis

Just finished polishing a tank for a customer, no not a mini gas tank but a motorcycle gas tank. It was a nice change to do something new, and keep a current customer happy.

Back to work

The front end is spotwelded on and metal bumping and finishing has begun. The LH quarter was severely stretch from being pushed in and pulled out poorly. The only solution was to cut a slit down the center of the stretched area and weld it back together.  The RH door skin has been installed and the lower edge is being ground and rewelded to create a gap (no rubbing on door opening).  The Door skin was installed using a bead roller to avoid a bumpy edge left by the hammer and dolly method. Now to finish the metal work and begin the body work.

The moke gocart

I have had a few requests for pictures of the finished moke gocart. The body was made from scratch using flat 16g sheet steel and formed with a sheet metal brake out of only 3 pieces of steel. The engine is a 1hp 4stroke scooter motor, chassis and hubs are scratch made to fit the body.  The body is finished in spruce green.

Store is open

Just opened up a new web store with items made by boot2bonnet.  Nothing you see in my store is made in another country, shipped in, and I put my name on it. Everying is made in house, by me right here in the USA.  Soon to come, Alloy radiator shrouds (to match your fancy radiator), and Cooper S lower radiator brackets.

Mini Meet West

Mini Meet was great fun, both the wife and I had a blast. Helped out a few old friends while I was there and made some new ones.  Here are some pictures of my booth at the show and some of the shop Clubman Estate in the autocross.  The last picture is of the trophy’s that I made for the event.

Front panel Modifications, back to stock

The front panel while being heritage is almost correct , but not correct enough for me. As you can see I spent the better part of a half of a day. Cutting out and making plates to replicate the original front end.  The  front licence plate brackets were removed and replaced with the correct ones.  The front panel has been spotwelded to the wings and is ready for final installation.